Finally, here are some finished pictures of the chair. Installing the rockers was a bit fussy. I drilled some dowel holes in the rocker transitions and on the bottom of the legs. Then, I used hand planes to get the correct angle for the back legs, and I also needed to saw a bit off the front legs to get the perfect fit.
Most of the shaping on the rockers was done with a spoke shave. This went surprisingly fast.
I then mixed equal parts of pure Tung Oil and a semi-gloss oil varnish and applied 4 coats so far. This is what the chair looks like today!
The chair is extremely comfortable, and every time I walk downstairs, I have to sit in it for a couple of minutes. This was a very satisfying project! If you have any questions on this project, please feel free to comment and I will answer as best I can.
Cheers!
ps: I am currently working on chair #2.
Saturday, August 29, 2009
Friday, August 7, 2009
Rocking along…
Rocker progress…
Once the legs were in glued and screwed, I then finished the back slats. I made 7 in all. They are rough cut on the band saw. I did the side profile first, then the front profile. Shapping was all done with spoke shaves and the tips were shaped with a ½” tenon maker.
The head rest was then cut and clamped in place to find the location of the slats.
And finally, after some shaping and sanding.
I created a plywood form for the rocker lamination. The form is 1 ½” thick and the rocker is composed of 9 1/8” strips. You need to quickly apply the glue to the strips and then clamp them in the form. I left the rockers in the form for 24 hours each.
A test fit… almost there!!! At this point, the rockers are not shaped or attached to the chair, but I was still able to try out the chair!
Once the legs were in glued and screwed, I then finished the back slats. I made 7 in all. They are rough cut on the band saw. I did the side profile first, then the front profile. Shapping was all done with spoke shaves and the tips were shaped with a ½” tenon maker.
The head rest was then cut and clamped in place to find the location of the slats.
And finally, after some shaping and sanding.
I created a plywood form for the rocker lamination. The form is 1 ½” thick and the rocker is composed of 9 1/8” strips. You need to quickly apply the glue to the strips and then clamp them in the form. I left the rockers in the form for 24 hours each.
A test fit… almost there!!! At this point, the rockers are not shaped or attached to the chair, but I was still able to try out the chair!
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